How Important It Is To Have A Shop Floor Data Collection System? Shop floor data collection software is a kind of collection data from factory by making use of different technologies such as barcode scanners, touch screen terminals, RF readers or even through standard computers. But that is only the start since a good floor data collection system is gathering info and is providing managers with real-time feedback of what’s currently happening. A big number of the systems are interfacing with ERP systems too to be able to provide valuable intelligence to the business that is used for accounting and even forecasting at highest levels. When building products, it is normal for manufacturers to know what is their efficiency rating. They want to be sure that their employees have parts that they need in filling orders, that machines run the way they’re supposed to and that they’re doing the work. The sad thing is that, most manufacturers are still manually collecting this information by using spreadsheets or paper forms. Not just this creates countless hours of unnecessary data entry and paperwork, it is also vulnerable to errors and even fudging. Shop floor data collection software is designed to gather important intelligence foolproof and fast. It is also aimed to eliminate cumbersome process of doing manual time reporting, which then saves hundreds of man hours per annum in wasted time for average factories. Rather than taking notes on paper, the employees can report work activities with just few touches on the screen or, with 2 or 3 scans of barcode order traveler.
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Not just the fact that all these info are collected in a more accurate manner, it is also received by the managers faster. This basically gives managers the chance to act on that data in making necessary modifications that can get be done faster. A quick example for this is, if ever there is stall on order A as a result of missing part, the shift supervisor could reallocate the resources in almost an instant to start the work on order B until the needed parts came in.
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Shop floor data collection system not just help various manufacturers to increase labor productivity but also, it helps manufacturers to get the most from their machines. An integral component of the software is monitoring of the machine or, the ability of collecting machine downtime and uptime automatically and calculate metrics like overall effectiveness of the equipment. Contemporary systems provide machine monitoring capabilities by way of tying to the machine’s PLC or Programmable Logic Controllers. As for the older machines, it can only be monitored by means of hardwiring a reading device into the machine in order to measure its light pole, Hobbs meter or any other indicator.

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